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Classic Goldwing Technical Forums
GL1100
Timing idler pulley mod
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<blockquote data-quote="derrick woods" data-source="post: 229533" data-attributes="member: 6057"><p>So I've got a lot of feedback on how to do this mod to replace the old worn out non available timing idlers first drill out the pulley off backing plate with a half inch bit just keep sizing up the bit till it clears the canfer recess then knock it out with a punch.[ATTACH=full]49879[/ATTACH] Next get all these parts two 3/8x1inch carriage bolts 2 lock washers two 3/8 nylon lock nuts . And two t42015 idler pulleys [ATTACH=full]49880[/ATTACH]Put bolt through the side of backing plate that is recessed put pulley on put lock washers on put lock nut on [ATTACH=full]49881[/ATTACH]then this step is optional but I do it cause I overdue things it I put a couple of tack welds on back of bolts then I grind down the face just a bit.[ATTACH=full]49885[/ATTACH] Install you may have to grind the molding tabs a bit to make the pulley fit cause the bolt might hit[ATTACH=full]49884[/ATTACH] cheers</p></blockquote><p></p>
[QUOTE="derrick woods, post: 229533, member: 6057"] So I've got a lot of feedback on how to do this mod to replace the old worn out non available timing idlers first drill out the pulley off backing plate with a half inch bit just keep sizing up the bit till it clears the canfer recess then knock it out with a punch.[ATTACH type="full"]49879[/ATTACH] Next get all these parts two 3/8x1inch carriage bolts 2 lock washers two 3/8 nylon lock nuts . And two t42015 idler pulleys [ATTACH type="full"]49880[/ATTACH]Put bolt through the side of backing plate that is recessed put pulley on put lock washers on put lock nut on [ATTACH type="full"]49881[/ATTACH]then this step is optional but I do it cause I overdue things it I put a couple of tack welds on back of bolts then I grind down the face just a bit.[ATTACH type="full"]49885[/ATTACH] Install you may have to grind the molding tabs a bit to make the pulley fit cause the bolt might hit[ATTACH type="full"]49884[/ATTACH] cheers [/QUOTE]
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Classic Goldwing Technical Forums
GL1100
Timing idler pulley mod
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